Suzhou Hengxie Machinery Co., Ltd
Suzhou Hengxie Machinery Co., Ltd
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High speed HXE-24DTA Copper fine wire drawing machine with annealing machine
I. Quick Description
High Speed HXE-24DTA Copper fine wire drawing machine with annealing machine is used to draw and anneal single bare copper wire from 0.8mm-1.6mm to 0.1mm-0.6mm.
II. Components
| Name | Quantity |
| 1. Pay-off stands | 1 set |
| 2. HXE-24DTA main drawing machine | 1 set |
| 3. Electrical cabinet | 1 set |
| 4. Steam generator | Not available |
| 5. Lubrication tank and Pump | 1 set |
| 6. Bobbin Loading&Unloading trolley | 1 set |
| 7. Spare part for one year | 1 set |
| 8. Others |
III. Main Technical parameters
1. Usage: Copper wire drawing and annealing
2. Inlet diameter: 0.8mm-1.6mm
3. Outlet diameter: 0.1mm-0.6mm
4. Max. mechanical speed: 2000m/min
5. Dies: 22 dies
6. Slip ratio: 15%, Finished capstan slip ratio: 8%
7. Main motor: AC 3 Phase 18.5KW, Inverter control
8. Annealer motor: AC 3 Phase 3.7KW, Inverter control
9. Take up motor: AC 3 Phase 3.7KW, Inverter control
10. Power transmission: Timing belts+Triangle belts+Flat belts
11. Take up capacity: 50kg for diameter 300mm iron spool (Customize)
12. Spool size: Diameter 300mm/Max (Customize), 250mm-127mm spooler is totally ok
13. Capstans: Ceramic plasma, Drawing capstan 242mm, Final capstan 207mm
14. Capstan lubrication: Water pipe spray
15. Traversing: 110W synchronous motor,transmission by flat belts.
16. Brake: 20KG-M Electromagnetic brake
17. Air pressure: 4-6kg/cm2
18. Annealing pulley: Diameter 120mm
19. Annealing volt: DC60V
20. Annealing current: DC800A
21. Annealing motor power: 48KVA
22. Tension control: Annealer & Spooler Tension control by Swing arms, Air pressure auto adjust.
23. Machine dimension(L*W*H): 3500mm*1600mm*2200mm, Machine weight:3200kg
24. Power source: 415V, 50Hz(Customized)
IV. Usual Malfunctions and ways of malfunction solving
| Malfunctions | Reasons | Malfunction solving |
| Not run the machine | 1. Power switch not”ON” 2. NOT Revert 3. Emergency not Loosen 4. Inverter turns off | 1. Power switch”ON” 2. Revert 3. Loosen the emergency button 4. Cut off power and restart the inverter |
|
Wire Breaks off Frequently | 1. Die sequences error
2. Drawing speed is too fast 3. Bad copper wire(wire broken off without any orderliness) 4. Lubrication is bad
5. Capstans adhibit wires 6. Burron the face of bobbin
7. Pay off not smoothly
8. the speed of pay off is too fast | 1. Set the die according to the slip ratio of machien 2. Lower the drawing speed 3. Change the copper
4. Look-over and replace the lubrication 5. Clean the capstan using alcohol 6. Clear the face of bobbin using sand paper 7. Adjust the position of pay off
8. Lower the pay off speed or enlarge the wire inlet size |
| Wire breaks off at fixed locality | 1. Die slip ratio errors
2. Dies size erro 3. The position of die and pilot capstan error | 1. Set die sequence according to right slip ratio of machine 2. Change dies 3. Adjust the position of dies and pilot capstan |
|
Tensility not stable | 1. Weight balance is not enough
2. Distributing pulley is not flexible | 1. Adjust the weight balance,chage the number of circle on the pilot pulley 2. Examine the distributing pulley.
|
|
Winding displacement not good | 1. The width is not adjusted well 2. the motor faults
3. Limit switch connects not well 4. Traversing straps skid | 1. adjust the width of winding displacement 2. Exmine the motor and circurity 3. change limit switch 4. Adjust the straps |
| The face of wire is coarse | 1. The position of Die and capstan is wrong 2. Capstan and pulley is coarse | 1. Adjust the right poistion
2. change capstan and pulley |
V. Advantage and after-sale service
A: Advantage
(1). HENGXIE has some world famous parts suppliers, has special lubrication system for the gears and bearing.
(2). Body and other key components and parts are produced by our own factory , quality is reliable.
(3). DC. three-section annealing
(4). Our company’s developing process in more than 10 years.
B: After-self service
Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:
(1) 1 year for mechanical part.
(2) 6 month for electrical part.
Under these situation mentioned, the Seller will not take responsibility, but if the Buyer agree, will charge fees accordingly to repair the machine.
A. Due to wrong operation while shipping.
B. Due to Buyer`s wrong preparation that may cause damage to the machine.
C. Due to Buyer`s wrong operation that may cause damage to the machine.
D. Not in the consuming part list.
E. After agreement are made for the shipping, for any damage, Buyer should inform Seller in letter form to repair in seven days, If beyond the dare, Seller shall take no responsibility.
F. For any other failures due to acts of God (such as lightning, typhoon, earthquake, riots, war, fire or flood) and other factors that will cause damage, Seller shall take no responsibility.
G. Seller guarantee provide long term support regarding the parts and teach. After warranty, will charge accordingly.
