Suzhou Hengxie Machinery Co., Ltd
Suzhou Hengxie Machinery Co., Ltd
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HXE-450/13DL Copper rod breakdown machine with continuous annealer
I. Quick description
HXE-450/13DL Copper rod breakdown machine is used to draw and anneal single bare copper wire from 8mm to 1.2mm-4.5mm.The drawing capstans are arranged in a line that are able to work continuously with drawing speed and electrical control can be matched with each other.
II. Compositions of equipment
| Name | Quantity |
| 1. Cantilever Pay-off shelf | 1 |
| 2. HXE-450/13DL Main drawing machine | 1 |
| 3. HXE-TH450 Annealing machine | 1 |
| 4. HXE-180 Tension controller | 1 |
| 5. HXE-WF800 Coiler & Basket changer system | 1 |
| 6. HXE-SX630 Double spoolers | 1 |
| 7. Electrical cabinet | 2 |
| 8. Operation panel / With PLC&Touching screen | 1 |
| 9. Steam generator 24KW | 1 |
| 10. Wire Pointing & Threading machine | 1 |
| 11. Copper power filter | 1 |
| 12. Gear oil station | 1 |
| 13. Air compressor & Air tank | 1 |
| 14. Butt welding machine (For 8mm copper rod) | 1 |
| 15. Spare parts |
III. Main technical parameters
| 1. Inlet | 8mm (Inlet wire straightening function is provided) |
| 2. Outlet | 1.2mm-4.5mm (Final die rotation function is provided) |
| 3. Diameter of capstans | 450mm |
| 4. Speed | 1500m/min, Capacity say 1.2mm, 780kg per hour |
| 5. Slip ratio | 1.4-1.2 decrease |
| 6. Quantity of capstan | 13 |
| 7. Capstan | Tungsten carbide (With wire threading function) |
| 8. Quick dies change | Available / Require less dies |
| 9. Main motor | DC280KW, with DC Controller |
| 10. Fix speed motor | DC75KW, with DC Controller |
| 11. Gear | Changeable |
| 12. Noises of machine | ≤85 db |
| 13. Protection cover | Motor transmission cover installed |
| 14. Others | Heat exchanger for Gear oil is provided |
| 15. Others | All main pipes are provided |
| 16. Others Gear oil station system is provided, including: Pump, Gear oil tank, Pipes, Oil Pressure Gauge, Signal wire. | |
| 17. Others Heat exchanger for Lubrication oil and Heat exchanger for cooling water, no need. You need prepare one Underground Tank for Lubrication Oil recycle, one Water Tower for Cooling Water recycle. | |
IV. Advantage and after-sale service
A: Advantage
(1). HENGXIE has some world famous parts suppliers, has special lubrication system for the gears and bearing.
(2). Body and other key components and parts are produced by our own factory , quality is reliable.
(3). DC. three-section annealing
(4). Our company’s developing process in more than 10 years.
B: After-self service
Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:
(1) 1 year for mechanical part.
(2) 6 month for electrical part.
V. The structure and principle of the machine
5-1. The annealing part, is three-section annealing, consist of Preheating section, annealing section and drying section. The fix speed capstan of drawing, the annealing capstans, are driven by the same motor, through belts, so the speed of drawing, speed of annealing, is the same, make sure no wire break.
5-2. The annealing capstans, are access to positive and negative power, make the wire pass through the annealing capstans with current, by short-circuiting, to preheat, anneal and dry.
5-3. The annealing current and voltage, by auto tracking the drawing speed to auto adjust.
5-4. To cooling fast to achieve the annealing, the annealing capstan is under the cooling water. There is a cooling tank at the bottom of the machine, cooling water, better use fat content of 0.5% emulsion. The pump shall pump the cooling water through the pipe and the switch to the annealing door. Adjust the cooling water switch to make sure the water is in certain height.
5-5. To make sure the wire while annealing, no Oxidation, there is a steam-in protection pipe, connect the pipe to the Steam generator, to use the steam to protect the wire from the oxidation.
5-6. In the exit of the drying section, there is a blowing device. In the device, shall have two dies. Connect the air compressor to the air compress input pipe, then out by the blowing device, adjust the switch, to make all the left water of the drying part, on the surface of the wire, blow away.
