Suzhou Hengxie Machinery Co., Ltd
Suzhou Hengxie Machinery Co., Ltd
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HXE-22DS Fine copper wire drawing machine
22DS Fine copper wire drawing machine is used to draw copper wire from 0.6mm-1.2mm to 0.1mm-0.32mm.
II. Components
| Name | Quantity |
| 1. Pay-off shelf | 1 set |
| 2. HXE-22DS Fine copper wire drawing machine | 1 set |
| 3. Bobbin Unloading device | 1 set |
| 4. Spare parts | As per List |
| 5. Operation manual |
III. Specifications
1. Inlet size: 0.6mm-1.2mm, Outlet size: 0.1mm-0.32mm, Speed: 2500mpm, Capacity: 0.2mm, 30kg/h; 0.3mm, 37kg/h; 0.4mm, 46kg/h; 0.5mm, 52kg/h. Dies number: 22. Slip ratio (Area reduction) : 13%+ 8%
Wire drawing mode: vertical-mode and 4 axes.
2. Driver: by dual Inverters control, Brand: Inovance,Chinese famous brand, 11kw+3.7kw. Main motor: 11KW AC 3 phase motor. Spooler motor: 3.7KW AC 3 phase motor. Motor brand: Wan Nan motor, China classical brand.
3. Capstan: Ceramic plasma. Max capstan diameter: 242mm. Max fix speed capstan: 207mm. Machine structure: Cast iron. Reverse system: PID synchronous control spool. Transmission: Flat belts. Pay-off method: Over-head. Tension control: Weight balance by swing arm.
4. Lubrication type: spray, Grade 2.5%-3%, Capacity 40L/min, Bobbin size: 300mm, material steel, 17kg.
Take up: Shaft type. Bobbin capacity: 50-60kg/max. Brake: Magnetic brake. Power source: Customize
Machine dimension: L2050mm*W1600mm*H1590mm, Machine weight: 2500KG.
IV. Advantage and after-sale service
A: Advantage
(1). HENGXIE has some world famous parts suppliers, has special lubrication system for the gears and bearing.
(2). Body and other key components and parts are produced by our own factory , quality is reliable.
(3). Our company’s developing process in more than 10 years.
B: After-self service
Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:
(1) 1 year for mechanical part.
(2) 6 month for electrical part.
V. Usual Malfunctions and ways of malfunction solving
| Malfunctions | Reasons | Malfunction solving |
| Not run the machine | 1, Power switch not”ON” 2, NOT Revert 3, Emergency not Loosen 4, Inverter turns off | 1, Power switch”ON” 2, Revert 3, Loosen the emergency button 4, Cut off power and restart the inverter |
|
Wire Breaks off Frequently | 1. Die sequences error
2. Drawing speed is too fast 3. Bad copper wire(wire broken off without any orderliness) 4. Lubrication is bad
5. Capstans adhibit wires 6. Burron the face of bobbin
7. Pay off not smoothly
8. the speed of pay off is too fast | 1. Set the die according to the slip ratio of machien 2. Lower the drawing speed 3. Change the copper
4. Look-over and replace the lubrication 5, Clean the capstan using alcohol 6, Clear the face of bobbin using sand paper 7, Adjust the position of pay off
8, Lower the pay off speed or enlarge the wire inlet size |
| Wire breaks off at fixed locality | 1, Die slip ratio errors
2, Dies size erro 3, The position of die and pilot capstan error | 1, Set die sequence according to right slip ratio of machine 2, Change dies 3, Adjust the position of dies and pilot capstan |
|
Tensility not stable | 1, Weight balance is not enough
2, Distributing pulley is not flexible | 1. Adjust the weight balance,chage the number of circle on the pilot pulley 2, Examine the distributing pulley.
|
|
Winding displacement not good | 1, The width is not adjusted well 2, the motor faults
3, Limit switch connects not well 4, Traversing straps skid | 1, adjust the width of winding displacement 2, Exmine the motor and circurity 3, change limit switch 4, Adjust the straps |
| The face of wire is coarse | 1, The position of Die and capstan is wrong 2, Capstan and pulley is coarse | 1, Adjust the right poistion
2, change capstan and pulley |
