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HXE-14DH Copper wire drawing machine with large spool
I. Machine overview
This machine adopts programmable controller and dual inverters, the sliding and automatic speed control and variable speed. With energy Low consumption, high reliability, small slip rate, long life, large capacity of take-up, low noise, nice shape, etc.Machine is operation simply, safe, reliable, and easy maintenance. In order to make the user familiar with and master the rules, please users read this manual carefully before using.
II. Components
Name | Quantity |
1. Pay-off stands | 1 set |
2. HXE-14DS Drawing machine | 1 set |
3. Spare parts |
III. Parameters
(1) Inlet : ф1.6mm/max copper; ф2.5mm/max aluminum
(2) Outlet: ф0.25-ф0.65mm; ф0.4-ф0.8mm
(3) Mechanical speed: 800MPM/MAX
(4) Dies: 14 (buyer-owned) Max
Dies: 7 (buyer-owned) Minimum
(5) Dies OD: ф25mm X 8 - 12mm thick
(6) Slip ratio: 1 -13, 15%;14, 8%
(7) Main motor: AC15.5KW motor
(8) Take-up motor: AC7.5KW motor
(9) Take-up diameter: ф400 - ф500
(10) brake: pneumatic brakes
(11) Power consumption:15-30kw power
(12) Lubrication capacity: 150L/MIN
IV. Note
1. to achieve the requirements of this specification, the cable must be reasonable, good Lubricating fluid, good Dies, and high-quality copper wire.
2. not used the reel without balancing requirement.
Electrical system normal conditions are as follows:
A. Environmental temperature: -10 ℃ ∽ +40 ℃ (no freezing conditions), a 24-hour period, the average temperature does not exceed +35 ℃.
B. atmospheric conditions: air, harmless dust, corrosive and explosive gases.
C. Relative humidity: +40 ℃ when the maximum temperature does not exceed 50%, a lower temperature allows a higher relative humidity of 85% at +20 ℃.
D. Altitude: not more than 1000M, more than 1000M, specified in accordance with this.
Elevation | Correction facto | |
Current | Withstand | |
1000 | 1 | 1 |
1500 | 0.99 | 0.95 |
3000 | 0.96 | 0.80 |
6000 | 0.90 | 0.56 |
V. Preparation before working
5-1. Check all parts lubrication conditions,
5-2. Check drawing lubrication oil, cooling water, steam, air pressure.
5-3. After checking, connect to power, according to the Electrical drawing, use foot switch, to make the machine operating in low speed (under 4m/s), if no Abnormal, then can begin to work.
VI. Operating procedures
6-1. Open power switch
6-2. According to the wire diameter, choose the dies (Check the die list).
6-3. Use pliers to break the wire to get a smaller section.
6-4. Use pliers to make the wire through the dies, then pull the wire out (Use foot switch to make the machine running in a low speed to make the wire move).
6-5. Wire direction, please check the Drawing for Wire path.
6-6. After make the wire through all the parts, close the annealing door and the spooling door, make the tension swing arm in the lowest position. and in running, the balance arm should be in the horizontal line. No big shake, no up and down frequently.
6-7. Open the Annealing switch, open the Pump, open and adjust the Drawing lubrication oil, Cooling water, Steam, Compressed air.
6-8. Set the length meters, then press the Start button to start the machine.