Suzhou Hengxie Machinery Co., Ltd
Suzhou Hengxie Machinery Co., Ltd
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HXE-24DWT Copper fine wire drawing machine with annealer
I. Application
HXE-24DWT Copper fine wire drawing machine with annealer is used to draw and anneal single bare copper wire from 0.8mm-1.6mm to 0.1mm-0.6mm.
II. Components
| Name | Quantity |
| 1. Pay-off stands | 1 set |
| 2. HXE-24DWT main drawing machine | 1 set |
| 3. Electrical cabinet | 1 set |
| 4. Steam generator | 1 set |
| 5. Lubrication tank and Pump | 1 set |
| 6. Bobbin Loading&Unloading trolley | 1 set |
| 7. Spare part for one year | 1 set |
| 8. Others |
III. Main Technical parameters
1. Usage: Copper wire drawing and annealing
2. Inlet diameter: 0.8mm-1.6mm
3. Outlet diameter: 0.1mm-0.6mm
4. Max. mechanical speed: 2000m/min, capacity say 0.2mm, 1400m/min, 23kg per hour.
5. Dies: 24 dies
6. Slip ratio: 15%, Finished capstan slip ratio: 8%
7. Main motor: AC 3 Phase 22KW, Inverter control
8. Annealer motor: AC 3 Phase 3.7KW, Inverter control
9. Take up motor: AC 3 Phase 3.7KW, Inverter control
10. Take up capacity: 50kg for diameter 300mm iron spool (Customize)
11. Spool size: Diameter 300mm/Max (Customize)
12. Capstans: Ceramic plasma, Drawing capstan 316mm, Final capstan 268mm
13. Capstan lubrication: Water pipe spray
14. Traversing: 110W synchronous motor,transmission by timing belts.
15. Brake: 20KG-M Electromagnetic brake
16. Air pressure: 4-6kg/cm2
17. Annealing pulley: Diameter 120mm
18. Annealing volt: DC55V,
19. Annealing current: DC600A ,
20. Annealing motor power: 33KVA
21. Tension control: Annealer & Spooler Tension control by Swing arms, Air pressure auto adjust.
22. Machine dimension(L*W*H): 3500mm*1600mm*2500mm, Machine weight:3200kg
23. Power source: 415V, 50Hz(Customized)
IV. Attention
4-1. If wire breaks, will stop automatically, and the Fault Indicator light will open.
After connect the wire, press the Fault Reset button(Yellow button) and the On button (Green button), to run the machine again.
4-2. Press Emergency Stop button(Red button) to shut down the machine immediately.
After solve, press the button again to run the machine.
4-3. After set the Length-counter, the machine will stop automatically when reach the length set.
After change the Spool, please press the Length Reset button(Yellow button) and the Spool Reset button(Yellow button) to run the machine again.
4-4. After the machine stop(no running at all), then switch the Pump switch to stop the lubrication.
4-5. Do not touch the wire in the Annealing section.
4-6. After shut down the machine, need at least 30 seconds to restart the machine.
4-7. Wire often breaks, adjust the speed, balance arm, check the dies are clean or not.
4-8. If has scratch on the surface of the wire, check the capstans on the Take-up part. Check the drawing capstans.
V. Machine maintenance and precautions
1. Make sure the machine and the capstans clean, no scrap, no break wire.
2. Make sure the Take-up part clean.
3. Electrical cabinet should be closed.
4. Change belts if worn out.
5. Only qualified electrical technician can repair the electrical part.
6. Never change the Inverter parameter.
7. If something wrong with the machine that can`t solve, please contact the supplier first.
Do not open the machine without consulting to the supplier.
8. Put lubrication oil to the parts regularly, to make sure all parts running fluently. After running 1000 hours, clean all the bearings.
9. Annealed nickel belt and Annealing carbon brush are consuming parts. If spark happens a lot on the annealing capstans, then should change the nickel belt. If the carbon is going to run out, then need to change a new set.
